Beston sawdust charcoal making machine is the cost-effective way to recycle sawdust and to improve its economic value. With the simple sawdust charcoal making process, the sawdust can be turned into sawdust charcoal in 15-20 minutes. The sealed process make the oxygen-free reaction more efficient and safer. Beston offers business plan and quick installation, as well as training service.
Projects of Beston Sawdust Charcoal Machine
Good news! Beston sawdust charcoal machine for sale was successfully shipped to Ukraine, Spain, Russia, etc. These successful cases have proved the powerful strength of Beston Machinery in the area of charcoal making projects. After continuous innovation and improvement, Beston charcoal making equipment has possessed the features of advanced carbonization technology, mature carbonizer design, unique structure, higher quality, etc. And also, Beston Group has become a famous brand in the international market with top-class after-sale service.
How to Make Charcoal from Sawdust
The whole sawdust charcoal making process is divided into four parts and can be described as follows:
Due to the specific data of production standard, the moisture of sawdust should be less than 20%. So the sawdust should be processed by the dryer.
High Temperature Sawdust Carbonization Process
The dried sawdust is conveyed to the sawdust carbonization furnace for heating. With the reactor’s temperature constantly increasing, there will be sawdust charcoal and combustible gas generated in the reactor. Then, these two kinds of final products will be further processed respectively.
Smoke Emission and Sulfur Discharge
Beston sawdust charcoal production machine belongs to environmental-friendly project, so the residual gas emission device is necessary. This machine has been equipped with high-end spay dedusting system which can thoroughly eliminate sulfur of the combustible gas. In addition, the combustible gas after purification can be converted into tar and wood vinegar by condenser system. Finally, after finishing all these steps, the surplus combustible gas will be recycled to heat the sawdust charcoal furnace and dryer device instead of traditional fuels, which is the newest technology of One Fire Two Steps and can greatly save cost for customers.
Sawdust Charcoal Discharging with Low Temperature
The resulting charcoal is too hot to be collected directly. Accordingly, this carbonizing machine has been installed cooling system to decline the temperature of sawdust charcoal to 30℃, which will be safer for the whole process.
Final Products Generated from Sawdust Charcoal Making Machine
Indeed, the final products generated from this sawdust carbonizing machine include three parts: sawdust charcoal, combustible gas, tar and wood vinegar. All of them are useful resources and can be applied in many areas.
- Sawdust Charcoal
Making charcoal from sawdust is one of the best uses for sawdust shavings and waste chips. The sawdust charcoal is a kind of new green energy which contains higher caloric value and little pollution. It can be used in various ares, such as:
- 1. Daily life: widely used as fuel in cooking, warming, etc.;
2. Agriculture: attach heavy metal to improve the quality of soil;
3. Industry: can be processed into activated carbon; used for construction bricks with clay; widely used as fuel in industries such as steel and iron factories, ceramics, etc.
The gas can be used as fuel for heating or drying in daily or industry, such as greenhouse agricultural heating; or used for generator to get electricity
- Tar and Wood Vinegar
Both of the two end products are useful chemical materials and belong to high temperature resistant and water proof materials, so they are the great materials in shipbuilding and paint industry; also can be used in chemical and medicine areas; used as plant nutrition regulates auxin or insecticide.
Why You Should Choose Beston Sawdust Carbonization Machine
The sawdust charcoal machine introduces fully continuous working pattern. It reduces the manual operation and saves more precious time and cost. Besides, the installation of PLC control system can reduce the error rate. The application of advanced technology – one fire with two step has the advantages of energy saving and high efficiency.
In order to meet the requirement of all the clients, we have designed different kinds of machines, such as BST-05, BST-10, BST-20 and BST-30, etc. By this method, our costumers can choose the most suitable machine to create highest profits. Besides, we can also customize the sawdust charcoal machine according to your specific requirement.
|Raw Materials||1. All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo,etc.|
2. Civil sludge, municipal sludge, industrial sludge,etc
|Heating Materials||Charcoal, Wood, diesel, Natural Gas, LPG, Biomass, etc.|
|Floor Area (L*W*H)||30m*15m*7m||35*15*7m||45*15*10m||50*15*10m|
|Life Span||5-8 Years|
Unique Carbonization Furnace Design
The reactor with horizontal type design can reduce the wear and corrosion to itself, so as to extend the service life and reduce cost. In addition, our reactor has double layers, which can also increase carbonization efficiency and improve the charcoal quality.
On the surface of the carbonization reactor, we have specially designed a case. On the one hand, it can reduce heat leakage. On the other hand, it can prevent workers from scalding. The fully sealed working condition can avoid the oxygen contacting with furnace directly to cause big explosion. Moreover, we also have installed several emergency buttons to find out problems and TO solve the problems in time.
It has smaller occupied areas. And there are many available raw materials. That is to say, it is single machine with wide application. Besides, automatic working pattern will reduce labor fee. Finally, it has long service life and high production yield.
Beston Machinery Company has been engaged in researching, manufacturing and selling this kind of equipment for 18+ years, and has developed a series of biomass carbonization plants for processing different kinds of biomass waste. They have been exported to many countries and run to production, such as South Africa, Australia, Ukraine, etc. Furthermore, these plants have also received good feedback from clients.
Main Points about the Sawdust Charcoal Production Process
- The temperature of the reactor should keep between 650℃and 780℃.
- Beston sawdust charcoal production equipment runs under the fully sealed condition.
- The early heating materials can be wood, coal, natural gas and other traditional heating resources.
- The whole production process is continuous.
- The sawdust charcoal rate is about 3:1 or 4:1. However, it varies due to different raw materials and batches.
The above is a brief introduction of Beston sawdust charcoal making machine for sale. If you want to get more details of these projects, you can come to our company for a field visit, or you can leave your message. Then our technicians will reply you in 24 hours. Welcome!